Pioneering in a Digitized World

Overview

Building the smart cement plant of the future

Being among the leaders of digital innovation in the cement industry, we are harnessing the power of digital solutions to transform our business end-to-end, from supplier to customer, with an agile and entrepreneurial approach.

In 2022 we created a Digital Center of Excellence, which has driven digital transformation across our entire supply chain and fostered continuous improvement and fine-tuning of existing industrial artificial intelligence and machine-learning solutions.

With signature digital solutions tailored to the needs of the cement industry, we are creating the “smart cement plant of the future” to ensure ultimate efficiency and delivery of high-quality products and services, with an eye on the present and future needs of our customers.

Real Time Optimizers in the cement plant

One of the first AI solutions to be used in cement production, the RTO solution integrates sensors in equipment across our plants that record huge volumes of operational data. The ‘big data’ is then transmitted, organized, studied and utilized for the real-time optimization of production using Artificial Intelligence. Real-time optimization has already resulted in significant benefits for production, such as minimizing energy consumption, reducing CO₂ emissions, and improving productivity.

Spare Parts Inventory Optimization

An advanced analytical methodology tailored to the specifics of the cement industry used to identify the optimum inventory management policy for spare parts in the cement plants.
Leveraging the wealth of data on all the movements of the spare parts in the cement plant, from procuring to consuming, and through developing advanced statistical algorithms and multivariate simulations, the methodology provides the optimum inventory replenishment policy at spare part SKU (Stock Keeping Unit) level that minimizes the total cost of the component.

AI-based predictive maintenance

Our new generation AI-based predictive maintenance solution takes an innovative approach in the global cement sector, as it applies an end-to-end failure prediction algorithm that uses all the sensors of a plant simultaneously instead of focusing on individual assets. The state-of-the-art solution maximizes the operational efficiency and reliability of the plant to world-class performance.

Generating Benefits Throughout
Our Value Chain

We are harnessing new digital tools, like big data, artificial intelligence, machine learning, and advanced analytics, to optimize our own operations and bring significant benefits to our customers, employees, suppliers, communities, and the environment.

Benefits of Titan’s Digital Solutions:

Improved product quality
Better customer experience
Improved productivity
Better decision making
Improved operational efficiency
Reduced operational costs
Advanced supply chain capabilities
Improved safety
Dynamic workplace
Reduced energy consumption

The Future of Prescriptive Plant Maintenance

CemAI is a Titan Cement company that provides the next-generation AI-powered predictive maintenance solution for the cement industry

Pioneering in a Digitized World

Building the smart cement plant of the future

Real Time Optimizers in the cement plant

Real Time Optimizers in the cement plant

Spare Parts Inventory Optimization

Spare Parts Inventory Optimization

AI-based predictive maintenance

AI-based predictive maintenance

Generating Benefits ThroughoutOur Value Chain

CemAI is a Titan Cement company that provides the next-generation AI-powered predictive maintenance solution for the cement industry

Generating Benefits Throughout
Our Value Chain